A leading enterprise at the forefront of designing and developing technologically advanced two-wheeler automobiles. The client’s globally benchmarked manufacturing facilities are based on sustainable development and high ecological standards catering to customers in 35+ countries.
In order to comply with future regulations, the organization needed to trace all critical parts of the automobile across the value chain and for the product lifecycle. The current process had a very high level of dependency on streamlined flow of men and materials due to extremely low takt time of less than 30 seconds on the main assembly line.
The client achieved 100% improvement in traceability standards with zero impact in the takt time on the main assembly line. Productivity enhanced by 5%, WIP inventory reduced considerably and process adherence improved with strict compliance to standards enforced by the MES system.