Value Chain Digitalization using MES to achieve End-to-End Traceability and Material Synchronization

Client:

A leading enterprise at the forefront of designing and developing technologically advanced two-wheeler automobiles. The client’s globally benchmarked manufacturing facilities are based on sustainable development and high ecological standards catering to customers in 35+ countries.

Problem Statement:

In order to comply with future regulations, the organization needed to trace all critical parts of the automobile across the value chain and for the product lifecycle. The current process had a very high level of dependency on streamlined flow of men and materials due to extremely low takt time of less than 30 seconds on the main assembly line.

Benefits Achieved:

The client achieved 100% improvement in traceability standards with zero impact in the takt time on the main assembly line. Productivity enhanced by 5%, WIP inventory reduced considerably and process adherence improved with strict compliance to standards enforced by the MES system.

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