Executive Summary
A leading global EV battery manufacturer faced a significant challenge in scaling its operations to meet the demands of next-generation Gen 5 and Gen 6 battery production.
Business Challenge
The client needed to increase throughput while ensuring high standards of quality, safety, and regulatory compliance to support the growing global demand for EVs. The challenge was to accommodate all the manufacturing processes used by the organization (discrete, batch, and continuous manufacturing) under a single umbrella of solution with a highly harmonized ERP and PLM platforms to support high-speed manufacturing.
Business Challenge
The client needed to increase throughput while ensuring high standards of quality, safety, and regulatory compliance to support the growing global demand for EVs. The challenge was to accommodate all the manufacturing processes used by the organization (discrete, batch, and continuous manufacturing) under a single umbrella of solution with a highly harmonized ERP and PLM platforms to support high-speed manufacturing.
Our Solution
- Optimized manufacturing processes and greater consistency in product quality
- Implemented an integrated Digital Thread of PLM and ERP systems to streamline operations
- Deployed a battery module-wise recall and containment strategy to effectively manage quality risks
- Introduced an advanced MES & MOM solution for real-time visibility into manufacturing processes
- Enabled consistent product quality and enhanced operational efficiency
- Designed robust factory automation with end-to-end digital integration
Key Results and Benefits
- 12% improvement in production efficiency
- 40% improvement in compliance reporting
- Reduced downtime and improved traceability
About ITC Infotech
ITC Infotech is a leading global technology services and solutions provider, led by Business and Technology Consulting. ITC Infotech provides business-friendly solutions to help clients succeed and be future-ready, by seamlessly bringing together digital expertise, strong industry specific alliances and the unique ability to leverage deep domain expertise from ITC Group businesses. ITC Infotech is a wholly owned subsidiary of ITC Ltd., a 100-plus-year-old diversified conglomerate with businesses spanning Hotels, Consumer Goods, Paperboards & Packaging, Agri Business, and Information Technology. ITC Ltd. has been in the hospitality business for over 4 decades. It has over 100 properties across 70+ destinations. The hospitality practice at ITC Infotech is 800+ people strong and most have experience in the hospitality domain leading to a high-quality IT service experience for its hospitality customers.
